Industry > Precision Engineering
In the precision industry, time and cost intensive use of cooling lubricants still predominates (over 90%). Consequently reducing the quantity of lubrication liquid or dry processing, i.e. dispensing with any auxiliary materials, is becoming more and more significant.
To maximise production output, 24/7 operation is a requirement, the filtering of metal working fluid and similar materials with automatic filter systems is therefore becoming increasingly popular in industry because it allows economic operation without downtime. Our Partner - MAHLE, with approx. 40,000 employees working at more than 75 manufacturing locations worldwide, has innovative solution that target specifically to these needs.
These Patent-protected, innovative MAHLE automatic filters are the best solution for an extremely wide range of needs. Inline pressure filters, which can be cleaned during operation, have none of the extra maintenance and disposal requirements that exist with consumable filter materials. They are used for application from rough to superfine filtration in areas of application such as the Filtration and regeneration of cooling lubricants, rolling, drawing, milling, turning, grinding.
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Filtering of Coolant Abrasive Oil in the Grinding of camshafts with contaminants such as steel turnings and abrasive grit
In addition, to remain competitive, companies must use all the available potential to raise their productivity. For this reason, production processes are increasingly being automated. The capacity of machines and plants should be utilized fully. However, they can run 24/7 only if certain requirements are fulfilled. In order to comply with the high quality requirements for the workpieces to be manufactured, working fluids must be treated and regenerated. Product media must satisfy the requirements exactly and high safety requirements for plants and processes must be maintained. Furthermore, maintenance and disposal activities must not interfere with or interrupt plant operation.
MAHLE Duplex Filter and Automatic Self-Cleaning filter are installed precisely for the continuos operation of machine centres to support factory in achieiving optimum output for their production.
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Filtering of Coolant for Inner cooling of tools in Machine Centre processing Aluminium parts
MAHLE Automatic Self-Cleaning filter used in the non-interruptive filtering of Coolant in machine centre for machining of aluminium parts, namely - drilling, turning andmilling.
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Effective separation of Oil Mist
For oil aerosol separation in metalworking, which are especially challenging, we provide our customers with solutions that are optimized for their technical application. The compact, reliable, and easy-touse filter systems stand out for their extremely economical service life. They exceed all requirements for air quality in workspaces and permissible exhaust air contamination.
MAHLE oil mist separator The LGA 600 oil mist separator is used for decentralized extraction of oil mists on machine tools. It is suitable for non water-miscible cooling lubricants, like cutting oil, grinding oil and bore oil. Oil mists are extracted out of the processing area ofthe machine tools. The oil-laden air stream flows through the coalescer element from the inside to the outside. The oil is deposited on the fiber fleece when flowing through the filter. In this process the smallest droplets of oil are brought together to form larger drops – they "coalesce". The oil collects on the casing floor and is re-channeled to the cooling lubricant collection tank of the machine tool via the oil discharge hose. The cleaned air flow is extracted with a high pressure fan and blown off above through a sound suppressor.
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Effective Removal of Dust from Machining Centre
Dry processing offers clear advantages for processing gray cast iron, annealed hot-work tool steels and brass. For example, processing gray cast iron generates a mixture of short chips and a significant proportion of fine dust. To keep the dust level of the machine and the environment to a minimum, it must be extracted via suitable capture fixtures.
The size of the machine determines whether fine dust and chips will be captured separately or whether they will be captured together. In this regard primarily the highly abrasive effect of the chips must be taken into consideration.
MAHLE dedusting devices for machine tools are designed in such a manner that large chips are effectively separated in the inflow area. Maximum filter element service life is achieved through optimized flow channeling. All parts subject to wear can be replaced simply and cost-effectively.
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Mobile Machine Tool Coolant Recycler
The Machine Tool Coolant Recycler quickly and efficiently removes tramp oil and metal fines and other particulate matter and restores coolant to like-new condition. This portable unit cleans both water-based and synthetic machine tool coolants. It is suitable for all chip forming operations that utilize water base coolants; well-suited for turning, drilling, boring and milling operations.
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